Add: No. 110 ZuanShi Avenue, BaoDing Hebei China

TEL: 86-312-2260936           
Cell Phone: 13803266367   
Postcode: 071051                
FAX: 86-312-3033993
E-mail: hanfugpw@vip.sina.com Url: www.bdhanfu.com
BAODING HANFU ELECTRICITY EQUIPMENT CO.,LTD.
Home
MOSFET H.F.
Induction Heating
 
HFMG-60KW-450
Brief introduction of solid-state high frequency welder
 
1. Technique parameters of solid state high frequency welder
1.1 Designing parameters of solid state high frequency welder

a. Nominal power: 60kW

b. Rated DC power: Pd =70kW
c. Rated DC voltage: UdN =450V
d. Rated DC current: I dN =180A
e. Total efficiency: ? > 85%
f. Output power: P out >60kW
g. Designing power: f=400~450kHz
h. MOSFET inverter: 60kW
i. Resonance pattern: resonance in series (VFI)
j. Tank output pattern: No welding transformer output. Secondary resonance.
k. Welding mode: Induction welding
1.2 Power supply requirements
a. Nominal power: 60kW
b. Rated DC power: Pd =70kW
c. Inlet power factor: COS? > 0.85
d. Distribution capacitance: S< 80kVA
e. Supply voltage: 3 phase 380V/50Hz
f. Inlet current: I= 120A
g. Inlet cable: each phase use 75mm2 copper cable, 3 phase 4 wire system
1.3 Cooling system of cycling soft water(Air-Water cooling system, HFKL- II – 0.25)

a.Cooling capacity: 21500kcal/h

b. Output temperature: < 40 ?
c. Cooling water flow: ?m3 /h
d. Working water pressure: 0.15Mpa
e. Tank volume: 320L
f. Rated power: water pump motor 2.2kW, spray pump motor 0.75kW, fan motor 0.37kW
g. Rated voltage: 3phase 380V/50Hz
h. Noise: < 85dB
i. Provide indication functions of tank liquid level, temperature, low liquid level and water temperature exceeding.
j. Size: 1530 × 1050 × 1960mm
 
2. Composition of solid state welder
The whole set of solid state HF welder comprises of rectifying cabinet, inverter and output cabinet, connecting optical fiber, closed loop water cooling system, central operator console, mechanical adjustment device, etc;
rectifying cabinet inverter and output cabinet central operator console closed loop water cooling system
Size: ?? × ?? × ?? mm Size: ?? × ?? × ?? mm Size: ?? × ?? × ?? mm Size: 1530 × 1050 × 1960 mm
 
3. Brief introduction of solid state HF welder
3.1 Rectifying cabinet
The function of switch cabinet and rectification control are incorporated here as a whole.

a.Installed input pole switch, input current meter, voltmeter (can be switched) and input voltage indicating light;

b. Installed 3-phase thyristor Rectification Bridge to realize power adjustment of the HF welder;
c. Installed smooth-wave reactor, smooth-wave capacitor and filter to improve the smooth-wave coefficient.
3.2 Inverter and output cabinet

a.The inverter part is made of MOSFET single-phase inverter bridges connected in CFI. The power of single-phase bridge is 60kW; the inverter bridge adopts the building block method to realize power superposition. Every piece of bridge plate is designed in the shape of a drawer, which is very easy to install and repair;

b.The matched transformer is adopted for power combination. Also adopted is the output method by use of secondary resonance and non-welding transformer—the tank-circuit resonance capacitor (low voltage) resonates with the sensor directly, and the output pole plate offers required power transmission for pipe welding;
c. Also installed sealed equipment cabinet and air conditioner.
3.3 Connecting optical fiber
The rectifying cabinet and the inverter output cabinet are connected with optical fiber, so as to make sure control system can not be disturbed by HF signal, which enhances the reliability of equipment.
3.4 Closed loop water cooling system:
Air-water heat exchanger is adopted. And recycling soft water is used as cooling water with temperature and water level indicator.
3.5 Central operator console:
It provides switch-on/off of the solid state HF welder, power adjustment, as well as PLC system and LCD (liquid crystal displayer).
3.6 Mechanical adjustment device:
It is used for installation and adjustment of the inverter output cabinet, and can be 2-D.
 
4. Main components list:
Name Specification Manufacturer
MOSFET IXFN38N100 38A /1000V American IXYS company
Rapidity resume diode DSEI2×61 -12A 60A /1200V American IXYS company
Capacitance  

0.65µf/ 500A /500V

Chengdu Maike Electric
Transistor KP type 300A /1400V Jinzhou/Luoyang
PLC S7-200   German Siemens
Man-machine interface PWS6600 5.7 Inch HITECH
Switching power supply   9.6A /15V Taiwan MW
Filter-wave reactor   4700µF/450V Japan HITACHI
Matching transformer      
Switch, relay, AC contactor     LG or SCHNEIDER
Water cooling system HFKL series HFKL- II -0.25 HANFU COMPANY

 

 

Home
MOSFET H.F.
Induction Heating
BAODING HANFU ELECTRICITY EQUIPMENT CO., LTD.
Add: No. 110 ZuanShi Avenue, BaoDing Hebei China (071051)
TEL: 86-312-2260936 Cell Phone: 13803266367 FAX: 86-312-3033993
E-mail: hanfugpw@vip.sina.com     bdhanfu@yahoo.cn
Url: www.bdhanfu.com    www.bdhanfu.com/en.htm